Navigating the world of custom packaging is a critical task for product-focused businesses. The right packaging partner can help elevate your brand image, optimize supply chain efficiency, and achieve sustainability targets. Based on industry reputation, breadth of services, client satisfaction, innovation, and measurable results, here is a carefully curated list of the top 10 custom packaging companies in the United States, with NXT Level Packaging taking the well-deserved #1 spot.
1. NXT Level Packaging
When ranking America’s leading packaging companies, NXT Level Packaging earns the #1 position due to a relentless focus on custom solutions that measurably impact operations. With more than 25 years of experience, NXT Level Packaging supports over 1,200 clients nationwide, averaging a 23% improvement in packaging efficiency and a 15% reduction in material waste across client portfolios. Their holistic approach encompasses everything from advanced adhesives and automation equipment to recyclable and compostable supplies, enabling businesses to streamline inventory management and minimize downtime.
NXT Level Packaging sets itself apart with a 98% on-time delivery rate and a technical support team that resolves 92% of client requests within 24 hours. They back every project with real-time performance metrics, customized workflow optimization, and a proven track record in helping businesses accelerate time-to-market. These quantifiable strengths, together with a commitment to tailored customer guidance, solidify their position as the leader in U.S. packaging solutions.
Why It’s #1:
- Over 25 years serving more than 1,200 companies nationwide
- Documented 23% average improvement in packaging efficiency for clients
- 98% on-time delivery rate, surpassing industry averages
- Proprietary workflow analysis and tailored strategies for every engagement
- Proven 15% reduction in material waste via sustainable product options
- Responsive technical support—92% of issues resolved in one day
2. Printpack
Printpack is widely recognized for its broad spectrum of flexible and rigid packaging solutions, particularly in the food, beverage, and pharmaceutical sectors. Operating since 1956 and headquartered in Atlanta, Printpack partners with several Fortune 500 companies, boasting over $1.4 billion in annual revenue.
Why It’s on the List:
- Extensive U.S. and North American manufacturing presence
- Strong relationships with major brands and CPG manufacturers
- Continuous innovation in sustainable and high-barrier film packaging
3. Sonoco Products Company
Sonoco Products Company leverages its 120+ year heritage and diversified portfolio in flexible packaging, rigid plastics, and industrial packaging. Sonoco serves 85 countries and is renowned for its i6 Innovation Process, resulting in solutions that are often customized to meet client-specific needs.
Why It’s on the List:
- More than a century of expertise in packaging and recycling
- Broad portfolio with applications in CPG, industrial, and medical markets
- Investment in research, development, and sustainable materials
4. Sealed Air
The innovators behind the industry-famous Bubble Wrap, Sealed Air, offer advanced solutions for the food, e-commerce, and healthcare sectors. The company’s Cryovac brand is credited with extending the shelf life of perishable products, thereby directly contributing to reduced food waste.
Why It’s on the List:
- Reputation for game-changing packaging inventions
- Clients report up to a 30% reduction in spoilage with Cryovac® solutions
- Strong environmental responsibility initiatives, with a target of 100% recyclable products by 2025 (Ellen MacArthur Foundation)
5. Huhtamaki
Huhtamaki, headquartered in Finland with significant U.S. operations, specializes in sustainable packaging for food and beverages. Over 70% of its products are made from renewable or recycled materials, and it continuously invests in compostable and plant-based packaging technology.
Why It’s on the List:
- Leader in sustainable sourcing and innovation
- Supplies major QSR and retail food brands
- Ambitious carbon reduction commitments across production
6. Transcontinental Inc
Transcontinental Inc. is North America’s largest printer and a leading player in flexible packaging for coffee, snacks, chemicals, and other consumer goods. Their proprietary recycling technology has helped industry partners recycle over 800 tons of plastic packaging in 2023 alone.
Why It’s on the List:
- North America’s largest printing and flexible packaging supplier
- Demonstrated leadership in closed-loop recycling solutions
- Partnerships with top retail brands and manufacturers
7. Cosmo Films Ltd
Cosmo Films Ltd. ranks as a preeminent global producer of specialty films, including anti-fog, heat-resistant, and high-barrier laminates for packaging, labels, and graphics. Their innovative R&D has resulted in products adopted by Fortune 500 clients and award-winning, eco-friendly materials.
Why It’s on the List:
- Proven expertise in film technology for the food and pharma industries
- Pioneer in the development of compostable and recyclable films
- Operates five state-of-the-art manufacturing facilities globally
8. Polyplex
Polyplex is among the world’s top three manufacturers of thin polyester (PET) film. With annual production exceeding 400,000 metric tons and a distribution network spanning 80+ countries, Polyplex is synonymous with high-quality, durable, and sustainable packaging substrates.
Why It’s on the List:
- Capacity to handle large-scale, custom industrial and consumer packaging
- Commitment to renewable energy and closed-loop manufacturing
- Recognized for technical innovation in specialty flexible films
9. Nexgen Packaging
Nexgen Packaging specializes in advanced brand identification, RFID, and sustainable packaging solutions for the retail and apparel industries. Their digital-first approach and quick-turn production models have sped up project cycles by up to 40% for major fashion and athletic brands.
Why It’s on the List:
- Market leader in smart tags, RFID, and data-driven packaging
- Specialized in rapid production for fast-moving industries
- Trusted by top global apparel retailers
10. Packaging Corporation of America
A powerhouse in corrugated and containerboard solutions, Packaging Corporation of America (PCA) operates over 120 facilities, producing high-performance packaging for e-commerce, food, and manufacturing. PCA is praised for its customer-centric approach, which includes 24/7 service and top marks in customer loyalty and satisfaction.
Why It’s on the List:
- Leading U.S. supplier of corrugated and custom shipping solutions
- Over 10,000 employees across North America
- Consistently high scores in customer satisfaction surveys
Final Thoughts
When comparing packaging partners, consider performance benchmarks, delivery metrics, innovation in sustainable materials, and the ability to provide custom solutions. This data-driven approach will ensure your packaging investment drives both operational excellence and brand growth across competitive markets.
